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Battery Chargers

Schaefer B2691-21 | 13.8Vdc | 800W | AC/DC Battery Charger | Eurocassette / 19" Rack Mount

The Schaefer B2691-21 is a 13.8Vdc, 800W hot-swappable Eurocassette battery charger module engineered for railway signalling and level crossing applications.

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Features

  • Queensland Rail Type Approval C0192 - validated for signalling and level crossing applications.
  • Natural convection cooling – no fans, reducing potential failure points and increasing long-term reliability.
  • High-temperature operation up to 75 °C for stable performance in signalling and equipment huts.
  • Conformal-coated electronics and reinforced chassis resist humidity, vibration, and contamination common within the rail corridor.
  • Supports parallel and redundant operation with active current sharing for load balancing and system redundancy
  • Eurocassette plug-in design for hot-swappable replacement in the R1713 subrack (supplied separately).
Specifications
INPUT
Voltage Range 115V AC ±20% or 230V AC +15%/-20%, unit switches off at under- and overvoltage
Frequency 50/60Hz
Recommended Input Fuse / MCB External, 16A time lag / K-characteristic related to MCB`s manufactured by ABB
No-load Input Power Approx. 6W
Switch-on Time 300ms typical
Inrush Current Limiting by thermistor
OUTPUT
Voltage 13.8V DC (adjustable 12 … 16V DC)
Current 50A
Recommended Output Fuse External, 63A time lag / K-characteristic related tp fuses manufactured by ABB
Line Regulation (±10%) 0.1 %
Load Regulation (10-90%) < 2%
Efficiency at Full Load Approx. 85%
Switching Frequency Approx. 33 kHz
Ripple ≤ 1% +30mVp-p
Load Transient (10-90-10%) 6 % typical
Response Time to ±1 % 2ms typical
Turn-on Rise Time Softstart, 300ms typical
Overload Protection Current limited to 70 ... 110 % of full load
Overvoltage Protection OVP switches off the module at Uout = 18V (with automatic return to operation)
Remote Sensing Sense lines have to be connected to the output or to the load under regard of polarity
Redundant Operation Via externally installed decoupling diode in R1713 subrack
Parallel Operation Includes Current Sharing with Interrupt in case of faulty unit in parallel operation
Reverse Polarity Protection Via anti-parallel diode in the output (output fuse required) installed externally in R1713 subrack
Transient and Surge Protection Varistor on Input and Output to meet 2kV transient/surge in accordance with EN61000-4-4 / EN61000-4-5
MECHANICAL
Mounting Type Eurocassette via 19" Subrack (R1713). R1713 is pre-configured for 2 x B2691-21 Battery Charger Modules for use in parallel / redundant operation
Dimensions
  •  B2691-21 Module: 3U x 42TE x 226mm / 129 x 213 x 226mm (WxHxD)
  • R1713 Subrack: 3U x 19" x 430.5mm / 132.5 x 482.10 x 430.5mm (WxHxD)
Weight
  • B2691-21 Module: 4kg
  • R1713 Subrack: Approx. 4kg
Increased Mechanical Strength For shock and vibration in accordance with EN61373
Protection Category Acc. to IP20
Mounting Instructions Only in provided position (cooling fin vertical). Above and below the unit at least 40mm distance to neighbouring parts.
ENVIRONMENTAL
Cooling Natural Convection
Humidity Up to 99% RH, non-condensing due to additional Tropical Protection (Conformal Coating) applied to all PCBs
Temperature Coefficient 0.02 %/°C typical
Operating Temperature -20°C to +75°C
Internal Temperature Switch 90°C heatsink temperature for emergency power off
Load Derating 2.5 %/°C from +55°C
Storage Temperature -40°C to +85°C
ALARMS / MONITORING 
Charger Failure Indicating with relay
DC-OK with Relay (output voltage monitoring) Switching threshold: UOUT>10.8VDC
RELIABILITY
MTBF Approx. 100.000 h at 40°C (in acc. to MIL-HDBK-217E Notice 1) 
SAFETY & STANDARDS
Safety / Construction Acc. to to EN/IEC 61010-2-201 + EN/IEC 61010-1
Earth Leakage < 3.5mA, acc. to EN/IEC 61010-2-201 + EN/IEC 61010-1
EMC Compatibility Acc. to EN 61000-6-2 / EN 61000-6-4 / EN61000-4-4 / EN61000-4-5
Safety Class 1 (equipment with protective earth connection)
Overvoltage Category II
Pollution Degree 2
Maximum Installation Altitude 2000m
Isolation Resistance > 10 MΩ at 500V DC
Isolation Test Acc. to EN/IEC 61010-2-201 + EN/IEC 61010-1
Technical Illustrations
GA_Drawing_B2691-21-01 GA_Drawing_B2691-21-02 GA_Drawing_B2691-21-03 GA_Drawing_B2691-21-04 GA_Drawing_B2691-21-05 GA_Drawing_R1713-01 GA_Drawing_R1713-02 GA_Drawing_R1713_Rear GA_Drawing_R1713_Top
Downloads
Schaefer_B2691-21_with_R1713_Datasheet.pdf
INPUT
Voltage Range 115V AC ±20% or 230V AC +15%/-20%, unit switches off at under- and overvoltage
Frequency 50/60Hz
Recommended Input Fuse / MCB External, 16A time lag / K-characteristic related to MCB`s manufactured by ABB
No-load Input Power Approx. 6W
Switch-on Time 300ms typical
Inrush Current Limiting by thermistor
OUTPUT
Voltage 13.8V DC (adjustable 12 … 16V DC)
Current 50A
Recommended Output Fuse External, 63A time lag / K-characteristic related tp fuses manufactured by ABB
Line Regulation (±10%) 0.1 %
Load Regulation (10-90%) < 2%
Efficiency at Full Load Approx. 85%
Switching Frequency Approx. 33 kHz
Ripple ≤ 1% +30mVp-p
Load Transient (10-90-10%) 6 % typical
Response Time to ±1 % 2ms typical
Turn-on Rise Time Softstart, 300ms typical
Overload Protection Current limited to 70 ... 110 % of full load
Overvoltage Protection OVP switches off the module at Uout = 18V (with automatic return to operation)
Remote Sensing Sense lines have to be connected to the output or to the load under regard of polarity
Redundant Operation Via externally installed decoupling diode in R1713 subrack
Parallel Operation Includes Current Sharing with Interrupt in case of faulty unit in parallel operation
Reverse Polarity Protection Via anti-parallel diode in the output (output fuse required) installed externally in R1713 subrack
Transient and Surge Protection Varistor on Input and Output to meet 2kV transient/surge in accordance with EN61000-4-4 / EN61000-4-5
MECHANICAL
Mounting Type Eurocassette via 19" Subrack (R1713). R1713 is pre-configured for 2 x B2691-21 Battery Charger Modules for use in parallel / redundant operation
Dimensions
  •  B2691-21 Module: 3U x 42TE x 226mm / 129 x 213 x 226mm (WxHxD)
  • R1713 Subrack: 3U x 19" x 430.5mm / 132.5 x 482.10 x 430.5mm (WxHxD)
Weight
  • B2691-21 Module: 4kg
  • R1713 Subrack: Approx. 4kg
Increased Mechanical Strength For shock and vibration in accordance with EN61373
Protection Category Acc. to IP20
Mounting Instructions Only in provided position (cooling fin vertical). Above and below the unit at least 40mm distance to neighbouring parts.
ENVIRONMENTAL
Cooling Natural Convection
Humidity Up to 99% RH, non-condensing due to additional Tropical Protection (Conformal Coating) applied to all PCBs
Temperature Coefficient 0.02 %/°C typical
Operating Temperature -20°C to +75°C
Internal Temperature Switch 90°C heatsink temperature for emergency power off
Load Derating 2.5 %/°C from +55°C
Storage Temperature -40°C to +85°C
ALARMS / MONITORING 
Charger Failure Indicating with relay
DC-OK with Relay (output voltage monitoring) Switching threshold: UOUT>10.8VDC
RELIABILITY
MTBF Approx. 100.000 h at 40°C (in acc. to MIL-HDBK-217E Notice 1) 
SAFETY & STANDARDS
Safety / Construction Acc. to to EN/IEC 61010-2-201 + EN/IEC 61010-1
Earth Leakage < 3.5mA, acc. to EN/IEC 61010-2-201 + EN/IEC 61010-1
EMC Compatibility Acc. to EN 61000-6-2 / EN 61000-6-4 / EN61000-4-4 / EN61000-4-5
Safety Class 1 (equipment with protective earth connection)
Overvoltage Category II
Pollution Degree 2
Maximum Installation Altitude 2000m
Isolation Resistance > 10 MΩ at 500V DC
Isolation Test Acc. to EN/IEC 61010-2-201 + EN/IEC 61010-1
GA_Drawing_B2691-21-01 GA_Drawing_B2691-21-02 GA_Drawing_B2691-21-03 GA_Drawing_B2691-21-04 GA_Drawing_B2691-21-05 GA_Drawing_R1713-01 GA_Drawing_R1713-02 GA_Drawing_R1713_Rear GA_Drawing_R1713_Top
Schaefer_B2691-21_with_R1713_Datasheet.pdf

Find the Right Model

Model Number Input Voltage (Vac) Output Voltage (Vdc) Output Current (A)
product variant B2691-21 115V AC ±20% or 230V AC +15%/-20% (50/60Hz) 13.8V DC (adjustable 12 … 16V DC) 50A

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